During the die-cutting process, we cut the mesh in a single operation using a die and matching tools. In doing so, we can create both the outer contour and any openings or cut-outs. This immediately produces a mesh component with the desired shape and dimensions.
Royal Dinxperlo develops the necessary die-cutting tools in-house. We also carry out maintenance in-house. This allows us to maintain control over the accuracy, quality and continuity of the production process. Furthermore, we carefully tailor the tools to the desired shape and properties of the mesh.
Suitable for larger production volumes
Stamping and punching are particularly advantageous when a customer requires the same mesh component in large quantities. Once we have developed the tooling, we can produce the components quickly and consistently.
The fixed shape of the tooling ensures that every component has the same contour and dimensions. This results in a stable production process. Furthermore, this repeatability makes the process suitable for recurring production runs where consistent quality is essential.
For prototypes or frequently changing shapes, laser cutting generally offers greater flexibility. Once the product specifications are finalised and production volumes increase, die-cutting often provides an efficient solution for series production.
Applications of die-cut mesh
Manufacturers use die-cut and punched mesh components for a wide range of industrial and technical applications. They are suitable, for example, for:
Round filter and sieve components.
Support discs and filter discs.
Rectangular or oval mesh inserts.
Components for industrial filtration.
Protective and ventilation components.
Mesh components for machinery and technical installations.
Components with customised openings or cut-outs.
Semi-finished products for further forming or assembly.
The function of the mesh component and its design ultimately determine which version is required. That is why we tailor the choice of material, shape and dimensions to the application in which the customer will use the component.
From flat mesh component to complete part
After punching, we can further process the mesh if necessary. For example, we can form, press or weld a flat punched component. In addition, we can assemble the mesh with other components.
Royal Dinxperlo manufactures both the mesh and the necessary tools. Furthermore, we carry out various subsequent processing steps in-house. This enables us to carefully coordinate the various production stages. As a result, you receive a complete, bespoke component rather than just a cut-out piece of mesh.
Die-cutting to customer specifications
When developing a die-cut mesh component, we take the following factors into account, amongst others:
- The type of woven or welded mesh.
- The type of material.
- The wire diameter and mesh aperture.
- The desired outer contour.
- Any openings and cut-outs.
- The required dimensions and tolerances.
- The number of parts to be produced.
- Any subsequent processing.
First, we assess the technical requirements of the wire mesh component. We then determine which wire mesh and tools are best suited to the application. Next, we develop the necessary punching tools. In this way, we tailor the entire production process to the desired shape, dimensions and batch size.
Why choose Royal Dinxperlo?
Royal Dinxperlo combines many years’ experience with metal mesh with in-house capabilities for the development and maintenance of punching tools. This enables us to maintain control over both the mesh and the final shape throughout the entire process.
Furthermore, we can further process the punched mesh parts into complete bespoke components. This means you do not need to outsource different production stages to multiple suppliers. In addition, the use of dedicated tools ensures precise and reproducible quality for larger and recurring production runs.
Our advantages:
- Die-cutting and punching of woven and welded mesh.
- In-house development of customised tools.
- In-house tool maintenance.
- Precise and reproducible dimensions.
- Efficient production of larger volumes.
- Consistent quality for repeat runs.
- Option for additional processing.
- Production and processing under one roof.
- Technical support for bespoke solutions.
Do you require larger quantities of woven or welded mesh parts in a fixed shape? Royal Dinxperlo works with you to determine the right mesh, the desired contour and the necessary die-cutting tools.
First, we assess the technical requirements and desired quantities. We then develop the tooling and precisely die-cut the mesh parts to the desired shape. This ensures you receive reproducible components that you can assemble straight away or process further.
