Woven and welded metal mesh is often further processed before it can be fitted into a machine, filter or other technical product. For example, the mesh may need to be shaped to a specific form, fit precisely with other components, or be prepared for a subsequent processing step.
Royal Dinxperlo can process woven and welded mesh into customised components using laser cutting. This technique makes it possible to cut out both simple and complex shapes with precision and reproducibility. From a single prototype to a repeat production run: every shape is tailored to the customer’s technical drawing and requirements.
The challenge of cutting metal mesh
Metal mesh has an open structure and consists of individual wires and intersections. As a result, the material behaves differently during cutting than a solid metal sheet. The cutting line may pass through different parts of the woven or welded structure, requiring a precisely controlled process.
In addition, the external dimensions and contours of each component must remain consistent. This is particularly important when the mesh is fitted into a frame, connected to other components or forms part of a larger assembly. Any deviations can then affect the fit and further processing.
During the laser cutting process, Royal Dinxperlo uses a concentrated laser beam to cut the wire mesh along a predetermined contour. The cutting movement is controlled by digital software. This enables us to produce both simple and complex shapes with precision.
This flexibility makes laser cutting suitable for round, rectangular and irregularly shaped wire mesh parts. In addition, we can incorporate cut-outs and other product-specific contours directly into the shape. In this way, we prepare the wire mesh precisely for assembly or further processing.
Royal Dinxperlo has many years’ experience in laser cutting both woven and welded mesh. This enables us to apply the technique to single items, prototypes and larger production runs.
Applications of laser-cut mesh
Manufacturers use laser-cut metal mesh for a wide range of industrial and technical applications. For example, it is suitable for:
Filter and sieve components.
Round filter discs and support discs.
Mesh components for machine parts.
Protective grilles and shields.
Components for air and liquid filtration.
Mesh components for technical assemblies.
Prototypes and small production runs.
Customised shapes with cut-outs or complex contours.
The function of the component and its design ultimately determine the required shape. That is why we tailor the contour and dimensions to the specific technical application in which the customer intends to use the mesh.
From prototype to larger production runs
Laser cutting is particularly suitable for projects where flexibility is key. As the contour is controlled by digital software, we can produce new or customised shapes without having to develop separate punching tools for each version.
This makes laser cutting a suitable technique for prototypes, product development and smaller batches. Once the product specifications are finalised, we can produce the same shape accurately and consistently in larger quantities. In this way, Royal Dinxperlo supports customers from the initial test version right through to series production.
Following laser cutting, we can also further shape, weld or assemble the mesh. By carefully coordinating these various processes, we produce a fully bespoke component.
Laser cutting to customer specifications
For every order, we assess the combination of the selected mesh and the desired shape. In doing so, we take into account, amongst other things:
Woven or welded mesh.
The material and wire diameter.
The mesh size and weave structure.
The required external dimensions.
Complex shapes and cut-outs.
The required tolerances.
The production volume.
Any subsequent processing.
First, we determine which mesh is best suited to the application. We then tailor the contour, dimensions and laser cutting settings accordingly. This ensures that not only the cut-out shape, but the entire mesh component is suited to the technical application.
Why choose Royal Dinxperlo?
Royal Dinxperlo combines extensive expertise in metal mesh with precision laser-cutting technology. This enables us to produce both the base material and the final shape.
Furthermore, we carry out production and processing under one roof. This allows us to maintain control over the choice of material, mesh structure, dimensions and quality throughout the entire process. In addition, we can quickly make adjustments to the digital contour during product development. This results in a precision-made, bespoke component that is tailored to the desired application.
Our advantages:
Laser cutting of woven and welded mesh.
Suitable for both simple and complex contours.
Precise and reproducible dimensions.
Production of prototypes, single items and larger batches.
Flexible adjustments during product development.
Option for additional finishing processes.
Production and processing under one roof.
Technical support for bespoke solutions.
Consistent quality and high delivery reliability.
Need custom-cut metal mesh?
Do you require woven or welded mesh in a specific shape or size? Royal Dinxperlo will work with you to identify the right mesh, the desired contour and any subsequent processing requirements.
First, we assess the technical requirements of your application. We then cut the selected mesh precisely to the desired shape. This ensures you receive a reproducible mesh component that fits seamlessly with your technical application and subsequent production process.
