Rolling

Woven mesh rolled to a controlled thickness

During the rolling process, we pass the woven mesh between various rollers. The pressure exerted by these rollers brings the intersecting threads closer together and flattens the weave. This enables us to reduce the original thickness of the mesh in a controlled manner.

In doing so, we tailor the rolling process to the material, the wire diameter, the weave pattern and the desired final thickness. This results in a uniform mesh surface that is easier for manufacturers to process. Furthermore, the rolled mesh fits more precisely into a technical component.

As well as reducing the mesh thickness, rolling can also contribute to extra strength and structural stability. However, this depends on the chosen mesh specifications and the intended application.

Why a consistent mesh thickness is important

Manufacturers often produce components for advanced energy systems within tight tolerances. The mesh must therefore fit precisely with other components. It must also fit within the available installation space.

A precisely rolled mesh thickness offers several advantages:

A better fit within compact technical systems.
A more uniform structure when stacking multiple layers of mesh.
Greater control over the overall thickness of the end product.
Easier further processing of the woven mesh.
A flatter surface for assembly or fabrication.
More consistent quality in recurring production runs.
Less variation between individual mesh components.

Thanks to these properties, manufacturers can process the rolled mesh more precisely into technical components. This makes it suitable for applications including energy generation, energy storage and industrial energy systems.

Potential applications within the energy sector

Manufacturers can use rolled woven mesh for various energy applications where controlled mesh thickness and flatness are important. For example, the mesh is suitable for:

• Components for hydrogen production and electrolysis.
• Mesh structures for batteries and energy storage.
• Components for fuel cells.
• Gas diffusion and separation systems.
• Heat exchangers and regenerators.
• Filters for cooling and process water.
• Air and gas filtration in power plants.
• Multi-layer mesh assemblies with a limited overall height.
• Customised components for power stations.

The function of the mesh and the required mesh thickness vary depending on the application. We therefore tailor each design to the technical requirements of the energy system. In doing so, we take into account, amongst other things, the available space, the desired flatness and any subsequent processing.

Customised rolled mesh

For every application, Royal Dinxperlo determines which combination of woven mesh and rolling process is required. In doing so, we take into account, amongst other things:

• The desired thickness of the woven mesh.
• The permitted tolerances.
• The wire diameter and mesh opening.
• The chosen weave pattern.
• The material or metal alloy.
• The desired flatness and stability.
• The available installation space.
• Any further processing required after rolling.

For energy applications, we produce woven mesh from materials including stainless steel and nickel. Other materials are also available on request. The conditions within the energy system ultimately determine which material is most suitable. We therefore tailor the choice of material to the required temperature, pressure, corrosion and process properties.

Further processing of rolled wire mesh

By first rolling the wire mesh to the desired thickness, we can then process it more easily and with greater precision. Depending on the desired end product, we can cut, punch, form or weld the rolled wire mesh. In addition, we can assemble multiple layers of wire mesh into a single complete component.

Royal Dinxperlo manufactures both the woven mesh and carries out various further processing operations. This enables us to carefully coordinate the weave structure, the desired final thickness and the further processing. Furthermore, we maintain control over dimensions and quality throughout the entire production process. The result is a bespoke component that meets the technical specifications of the energy application.

Why choose Royal Dinxperlo?

Royal Dinxperlo combines extensive experience in weaving metal mesh with a wide range of options for further processing. This enables us to precisely adjust the thickness of the mesh by means of rolling.

Furthermore, we carefully coordinate the material, weave and rolling process. This results in a flat, dimensionally stable mesh surface with a controlled thickness. In addition, we support customers in the development of bespoke mesh solutions for various energy applications.

Our advantages:

• Controlled reduction in mesh thickness.
• A flatter and more uniform mesh surface.
• Rolled mesh to customer-specific tolerances.
• Coordination of material, weave pattern and rolling process.
• Suitable for further processing and assembly.
• Available in stainless steel, nickel and other materials on request.
• Bespoke solutions for a wide range of energy applications.
• Production and processing of woven mesh under one roof.
• Consistent quality for recurring production runs.
• Technical support during development.

Need woven mesh rolled to a specific thickness?

Do you require woven mesh with a specific or precisely controlled weave thickness for an energy application? Royal Dinxperlo works with you to determine the material, weave structure and required rolling process.

First, we determine which mesh specifications are suitable for your application. We then roll the mesh in a controlled manner to the desired thickness. This ensures you receive a flat and dimensionally stable solution that is suitable for further processing and use within your energy system.